HangZhou Fashion One Accessories Co., Ltd ushers in a new era of efficient supply

HangZhou Fashion One Accessories Co., Ltd's intelligent upgrade has been fully put into operation, with a 30000 square meter

 intelligent manufacturing base opening a new era of efficient supply

Recently, HangZhou Fashion One Accessories Co., Ltd., a well-known domestic workwear production enterprise, announced the completion of intelligent upgrading and transformation, and the 30000 square meter modern intelligent manufacturing base with 

a total investment of over 100 million yuan has been officially put into operation. By introducing smart devices, innovating production processes, and optimizing the supply chain system, the company has achieved a leapfrog transformation from traditional 

manufacturing to intelligent flexible production. The annual production capacity of workwear has exceeded XX million sets, 

and the supply cycle has been shortened by 50%, becoming a benchmark for intelligent upgrading in the industry.

Empowering smart devices to create a new benchmark for "smart factories"

The new factory focuses on the core links of intelligent clothing manufacturing and comprehensively lays out intelligent production 

lines:

Cutting process: Introducing a fully automatic laser cutting machine from Germany, equipped with an AI intelligent typesetting 

system, the fabric utilization rate is increased by 25%, and the cutting accuracy reaches 0.1 millimeters;

Sewing process: Deploy 200 Japanese intelligent template sewing machines, preset 2000 types of workwear process templates, 

achieve one click style change and automatic stitching, and increase efficiency by three times;

Post production process: Equipped with intelligent hanging system and AI quality inspection robot, real-time tracking of process progress, automatic identification of defects such as wire ends and stains, with a quality control pass rate of 99.98%.

In addition, the factory connects all equipment through the MES system, achieving real-time monitoring of production data and full visibility of order status, and unmanned operation of key processes at night.

Process innovation+skill training for workers to transform into 'digital craftsmen'

To meet the demand for intelligent production, the company has launched the "Thousand Talents Skill Reshaping Plan":

Process upgrade: Developed 8 patents including "integrated seamless process" and "anti-static nano coating technology" to 

overcome the technical bottleneck of wear resistance and comfort of workwear;

Skills training: Organize 500 technical workers to participate in training on intelligent device operation, digital process management,
 etc., and 50 backbone personnel to participate in the "Industry 4.0 Clothing Intelligent Manufacturing" special training in Germany 

and Japan;

Talent incentive: Establish a "star technician" evaluation system, and increase the monthly salary of senior technicians by 30%.

The workshop leader, Master Li, said, "In the past, it took 2 hours to manually sew a set of fixtures, but now intelligent equipment
can complete it in 15 minutes. We are more focused on process optimization and process management

Leapfrog breakthrough in supply capacity for the landing of a 30000 square meter intelligent manufacturing base

The new factory covers an area of 30000 square meters and adopts a layout of "U-shaped production line+three-dimensional warehousing":

Capacity leap: Set up 10 intelligent production lines, capable of simultaneously producing 20 types of tooling products such as 

anti-static clothing, flame-retardant clothing, medical protective clothing, etc., with a daily production capacity of 1 million 

pieces and an annual supply capacity exceeding 10 billion yuan;

Flexible supply: relying on intelligent systems to achieve "72 hour fast order turnover", supporting mixed production of small 

batch customization and large orders, and compressing customer order delivery cycles from 30 days to 12 days;

Green and low-carbon: Photovoltaic panels are installed on the roof of the factory building, reducing carbon emissions by 1000 

tons annually and achieving a wastewater recovery rate of 90%. It has been certified as a "National Green Factory".

Market response: Order surge anchors global supply chain

The upgraded factory has established partnerships with over 50 leading enterprises in industries such as petrochemicals, healthcare,

 and electronics. The first batch of 1 million sets of high-end anti-static workwear will soon be exported to the European and 

American markets. Elieen, the general manager of the company, said, "We will deepen our focus on the functional tooling track
at the speed of 'developing one new product per month'. In the next three years, we plan to add three new production lines and 

aim to become one of the top ten smart manufacturing enterprises in Hangzhou's clothing industry

This upgrade not only marks the transformation of HangZhou Fashion One Accessories Co., Ltd from "traditional OEM" to "

intelligent manufacturing services", but also provides an innovative model for the high-quality development of China's clothing manufacturing industry.